Applications
APPLICATION ENGINEERING
Screening Solutions Across the Mineral Processing Circuit
From classification and desliming to fine screening, dewatering and material recovery, polyurethane screen media is selected around your process objective, material behaviour, target cut size, capacity and equipment conditions.
- Process Objective
- Material Behaviour
- Equipment Conditions
PROCESS STAGES
Where Screen Media Fits in Mineral Processing
Screen media supports particle separation, washing, recovery and moisture control across different stages of the processing circuit.
01
Feed Preparation
Initial sizing and removal of unsuitable oversize material before downstream processing.
02
Classification and Grading
Separation of material into controlled particle-size ranges for the next processing stage.
03
Washing and Desliming
Removal of clay, slimes and fine contaminants from process material.
04
Fine Screening and Recovery
Accurate separation and recovery of fine particles in wet processing circuits.
05
Dewatering
Reduction of surface moisture while retaining valuable solids.
06
Tailings and Material Recovery
Recovery of usable solids and process water from tailings or fine-material streams.
From Process Objective to Screen Media Selection
Material behaviour, feed size, target cut size, moisture content, capacity and equipment structure all affect the final screen media selection.
APPLICATION PROFILES
Screen Media for Different Operating Conditions
Screen media selection should consider the process objective, material behaviour, target cut size, screen motion and installation structure.
01
Wet Classification and Fine Screening
Accurate separation of fine particles in wet processing circuits.
Aperture accuracy · Open area · Screen flexibility · Feed distribution
02
Dewatering and Solids Recovery
Moisture removal while retaining fine and valuable solids.
Drainage · Solids retention · Panel support · Water flow
03
Washing and Desliming
Removal of clay, slimes and fine contaminants from process material.
Fine apertures · Spray-water arrangement · Slime content · Material loading
04
Sticky and Blinding-Prone Materials
Flexible screen structures developed for moist, clay-rich and difficult materials.
Moisture · Clay content · Near-size particles · Surface movement
05
Abrasive Classification and Grading
Wear-resistant screen surfaces for abrasive minerals, aggregates and demanding sizing duties.
Abrasion · Impact · Feed size · Panel thickness
06
Customized Equipment Fit
Screen dimensions and installation structures developed to match existing screen decks.
Deck dimensions · Mounting interface · Panel layout · Replacement access
APPLICATION REVIEW
How We Review Your Screening Application
Before recommending screen media, we review the material, process objective, operating conditions and equipment interface to match the screen structure to the application.
Share your material information, equipment photos, existing panel details or current screening problem. We will review the application and help identify suitable screen media options.
- Process Objective
- Material Behaviour
- Screen Media Structure
- Installation Interface
- Technical Confirmation
Have a Specific Processing Stage to Improve?
Send us your material information, equipment photos, operating conditions or existing panel details for technical review.