Manufacturing
MANUFACTURING CAPABILITY
Built for Custom PU Screen Media Production
From mold preparation and steel-frame processing to polyurethane casting, curing, trimming and inspection, our manufacturing process supports custom polyurethane screen panels and wear-resistant components for mineral-processing applications.
- Mold Preparation
- Steel Structure
- PU Casting
- Quality Inspection
PRODUCTION CAPABILITY
Manufacturing Capabilities for Custom Screen Media
Our production capability covers mold preparation, metal structure processing, polyurethane casting, curing, trimming and custom component manufacturing.
01
Mold Preparation
Custom molds are prepared according to panel dimensions, aperture layout and product structure.
02
Steel Frame Processing
Steel frames, stainless steel structures, steel wire, cord reinforcement or embedded inserts are processed according to product requirements.
03
Surface Preparation
Metal structures are cleaned and prepared before casting to support bonding and product stability.
04
PU Casting
Polyurethane materials are cast according to product type, hardness requirement and operating conditions.
05
Curing and Demolding
Curing and demolding are controlled to support product shape, elasticity and dimensional consistency.
06
Trimming and Finishing
Edges, apertures, mounting areas and product surfaces are trimmed and finished before inspection.
MANUFACTURING PROCESS
Controlled Process from Mold to Finished Product
Each production step is managed according to product structure, material formulation, installation method and customer requirements.
01
Requirement Review
Product dimensions, aperture layout, installation structure and operating requirements are reviewed before production.
02
Mold Preparation
Molds, steel frames, inserts and reinforcement structures are prepared according to the confirmed design.
03
PU Casting
Metal structures are prepared, then polyurethane materials are cast according to product structure and hardness requirements.
04
Curing and Finishing
Products are cured, demolded, trimmed and finished to support dimensional consistency and surface quality.
05
Inspection and Packing
Dimensions, apertures, hardness, surface quality and installation points are checked before packing.
From casting to finishing, each step is controlled according to the confirmed product structure and specifications.
QUALITY CONTROL
Inspection Before Delivery
Finished products are checked according to drawings, screen-deck requirements and key specifications before packing and shipment.
Dimensions Measurement
Aperture / Screen Surface
Packing / Pre-shipment Check
01 Dimensions
Dimensions
Length, width, thickness and fitting sizes.
02 Aperture Layout
Aperture Layout
Aperture size, shape, spacing and layout.
03 Material and Surface
Material and Surface
Shore hardness, surface finish and edge trimming.
04 Installation and Packing
Installation and Packing
Mounting points, edge profiles and packing protection.
Need a Custom PU Screen Solution?
Send us your drawing, sample or equipment information for review.