Detachable Reinforced Camel Hump Polyurethane Screen Panel

Core Advantages

1. Built-in High-Strength Framework for Ultimate Tensile Strength and Load Capacity

• Superior Structural Stability: The pre-embedded steel wire or steel plate framework, precision sandblasted and chemically bonded, perfectly integrates with the polyurethane, endowing the screen with extremely high tensile strength and tear resistance. Even under high-frequency and high-amplitude intense vibration, the screen maintains absolute dimensional stability, eliminating the risk of tensile deformation, delamination, or fracture of the framework.

• Doubled Load Capacity: Compared to non-framework screens, the load capacity is increased by more than 2.5 times, capable of withstanding the impact of large materials and high pressure from thick material beds, making it particularly suitable for heavy-duty mining screening equipment.

2. Three-Dimensional Hump Structure for Efficient Anti-Blocking and Screening

• Maximized Effective Screening Area: The unique hump (ridge-like) wave-shaped three-dimensional design distributes screen openings across the entire undulating surface. Under the same projected area, the effective screening area is increased by 50% or even doubled compared to flat screens, greatly improving material throughput and processing capacity.

• Excellent Self-Cleaning and Anti-Blocking: The three-dimensional peak-and-valley structure, combined with the high elasticity of polyurethane (second harmonic vibration), generates strong material throwing and bouncing effects during screening, effectively shaking off adhering moist and sticky fine particles, fundamentally eliminating screen hole blockage and ensuring efficient dewatering and classification.

3. Detachable Modular Design for Ultra-Fast Maintenance

• Convenient Quick-Installation Design: Adopting standardized modular design with convenient mounting structures such as side rails, inner/outer hooks, or pins. When local wear occurs, there is no need to replace the entire deck; a single person can quickly remove and replace the damaged module, greatly reducing equipment downtime for maintenance and lowering spare parts costs.

• Tight Seamless Splicing: High-precision mold forming ensures tight splicing between modules, eliminating material jamming and leakage, ensuring continuity and stability of the screening process.

4. Superior Wear Resistance and Vibration Damping for Quiet Operation and Equipment Protection

• Extended Service Life: Made of premium wear-resistant polyurethane, its abrasion resistance is 3-8 times that of manganese steel screens. The built-in framework further enhances fatigue resistance, providing a service life of 6 to 18 months under high-load conditions, significantly reducing overall operating costs.

• Quiet and Environmentally Friendly: The inherent shock absorption and damping characteristics of polyurethane effectively cushion material impact energy, reducing operating noise by 15-25 decibels compared to metal screens, significantly improving the workshop working environment while protecting the main structure of the screen from rigid wear.

Technical Parameters

• Material: High-performance wear-resistant polyurethane elastomer + built-in high-strength metal framework (steel wire rope / steel plate)

• Screen Surface Structure: Three-dimensional hump (wave-shaped / ridge-like)

• Installation Method: Detachable modular design (compatible with side rails, inner/outer hooks, pins, bolts, and other mainstream interfaces)

• Slot/Aperture: 0.1mm – 25mm (slot, square hole, round hole, and irregular hole customization supported)

• Hardness Range: Shore 85A – 92A (balancing elasticity and wear resistance requirements)

• Suitable Materials: Dewatering and classification of iron ore, copper ore, coal, quartz sand, potassium salt, and various high-wear, moist, sticky fine materials

Application Areas

Widely used in mining beneficiation (e.g., heavy-duty wet screening of iron ore and copper ore), coal preparation plants (raw coal classification and high-efficiency coal slime dewatering), sand and gravel aggregate plants (fine sand recovery and dewatering), as well as solid-liquid separation and precision filtration operations in chemical and building materials industries. Particularly suitable for heavy-duty vibrating screens and dewatering screens with extremely high requirements for tensile strength, load capacity, and anti-blocking performance.