Polyurethane Screen Panel with Flow-Diverting Lug (Rail-Mounted)
Tailored for the feed end and high-impact zones of vibrating screens, this product innovatively integrates a “flow-diverting lug” (also known as a baffle or raised deck) at the end of the panel. This design effectively cushions the impact of falling materials, increases bed depth, and ensures uniform flow distribution, significantly enhancing impact resistance and screening efficiency. Combined with a modular rail-mounted structure, it achieves rapid installation and precise sealing under heavy-duty conditions.
Core Advantages
1. Built-in Flow-Diverting Lug for Impact Protection and Uniform Distribution
• Impact Cushioning: The integrally molded flow-diverting lug (raised deck) at the panel end effectively cushions the massive impact at the feed zone, protecting the screen frame and beams from direct wear.
• Forced Uniform Distribution: It forces uniform material distribution and increases bed depth, preventing segregation and ensuring thorough screening, especially for high-volume and high-impact applications.
• Integrated Flow-Diverting Lug for Impact Protection: The integrally molded lug at the panel end effectively cushions the massive impact at the feed zone, protecting the screen frame and beams from direct wear. It forces uniform material distribution and increases bed depth, preventing segregation and ensuring thorough screening, especially for high-volume and high-impact applications.
2. Rail-Mounted Quick Installation with Seamless Splicing
• Tool-Free Locking: Featuring a precision groove and rail design, it locks directly into the screen support beam without bolts or welding.
• Seamless Modular Splicing: The modular design ensures a tight fit between panels to prevent material jamming or leakage, allowing for rapid single-person replacement and significantly reducing downtime.
• Rail-Mounted Quick Installation: Featuring a precision groove and rail design, it locks directly into the screen support beam without bolts or welding. The modular design ensures a tight fit between panels to prevent material jamming or leakage, allowing for rapid single-person replacement and significantly reducing downtime.
3. High-Elasticity Wear-Resistant Polyurethane with Anti-Blocking Self-Cleaning
• Superior Wear Resistance: Made of premium wear-resistant polyurethane, its abrasion resistance is 5-8 times that of manganese steel, with excellent elastic recovery that prevents deformation under high-load vibration.
• Self-Cleaning Anti-Blocking: The smooth surface and low friction coefficient prevent material sticking, while its excellent elasticity enables micro-vibration self-cleaning to effectively prevent blinding from damp fine particles.
• Wear-Resistant & Self-Cleaning: Made of premium wear-resistant polyurethane, its abrasion resistance is 5-8 times that of manganese steel. The smooth surface and low friction coefficient prevent material sticking, while its excellent elasticity enables micro-vibration self-cleaning to effectively prevent blinding from damp fine particles.
4. Factory Direct Customization with Worry-Free Delivery
• Custom Manufacturing Expertise: With over a decade of manufacturing experience, we support custom specifications, aperture shapes (slots, square, round), and lug heights based on drawings, perfectly fitting all imported and domestic screening machines.
• Reinforced Packaging & Global Delivery: We provide professional reinforced packaging (e.g., wooden crates/pallets) to ensure that special-shaped parts remain undeformed and undamaged during long-distance transportation, ensuring worry-free global delivery.
• Factory Direct Supply & Customization: With over a decade of manufacturing experience, we support custom specifications, aperture shapes (slots, square, round), and lug heights based on drawings. We provide professional reinforced packaging to ensure damage-free global delivery.
Technical Parameters
• Material: High-performance wear-resistant polyurethane (MDI/TDI system)
• Structure: With flow-diverting lug / raised deck + bottom rail / groove
• Hardness: 85A – 92A (adjustable based on operating conditions)
• Aperture: Slots, square holes, round holes, anti-clogging holes, etc.
• Applicable Zone: Feed and discharge ends of vibrating screens and dewatering screens, or areas requiring increased bed depth.
Frequently Asked Questions
Jiangxi Hongqiong Material Technology Co., Ltd. specializes in manufacturing high-performance polyurethane (PU) screen meshes and screening accessories for mining, coal, and aggregate industries. Our product range includes modular polyurethane screens, dewatering screens, high-frequency screens, and customized vibrating screen components designed to improve screening efficiency and durability.
Polyurethane screen meshes offer excellent wear resistance, high tear strength, corrosion resistance, and anti-clogging performance. Compared with traditional steel or rubber screens, PU screens typically provide a longer service life, reduced maintenance requirements, and improved screening efficiency in demanding operating conditions.
Our products are widely used in mining, coal processing, quarrying, aggregate production, sand and gravel plants, mineral processing facilities, and other industries that require efficient material screening and classification.
Yes. We offer customized polyurethane screen meshes and vibrating screen accessories according to customers’ specific requirements, including aperture size, panel dimensions, hardness, installation methods, and application conditions. Our team works closely with customers to develop the most suitable screening solution.
We provide six major series of polyurethane screening products, including modular polyurethane screens, dewatering screens, high-frequency screens, tensioned screens, flip-flow screen panels, and other specialized screening solutions designed for various industrial applications.
We maintain strict quality control throughout the manufacturing process. Our standardized production facilities, advanced manufacturing equipment, and experienced technical team help ensure consistent product quality, reliable performance, and compliance with customer specifications.
Reliable CNC Machining Solutions
We focus on delivering high-quality CNC machined parts with efficient production to meet your exact requirements.